Semiconductor light-emitting device, method for producing same, and display device

ABSTRACT

A semiconductor light-emitting device ( 101 ) includes an LED chip ( 4 ), a lead ( 1 ) having a main surface ( 11 ) on which the LED chip ( 4 ) is mounted, and a resin package ( 5 ) covering the LED chip ( 4 ). The main surface ( 11 ) is roughened, and the main surface ( 11 ) is held in contact with the resin package ( 5 ). These configurations contribute to the downsizing of the semiconductor light-emitting device ( 101 ).

TECHNICAL FIELD

The present invention relates to a semiconductor light-emitting deviceincluding semiconductor light-emitting elements, while also relating toa manufacturing Method thereof and a display device such as a 7-segmentdisplay and a dot matrix display.

BACKGROUND ART

FIG. 17 depicts a conventional semiconductor light-emitting device (seee.g. Patent document 1). The semiconductor light-emitting device 901shown in FIG. 17 includes an LED chip 912 bonded on a substrate 910. TheLED chip 912 and a wire 913 are encapsulated in a resin package 914.

In recent years, there has been a growing demand for reduction in size,for example with respect to mobile phones. Accordingly, thesemiconductor light-emitting device 901 is required to be made smaller.On the other hand, the resin package 914 has to have a size that canproperly cover the LED chip 912 and the wire 913. The substrate 910includes orifices 911 formed on the respective end portions thereof, forelectrical connection between the front and back surfaces. In case thatthe resin package 914 overlaps the orifice 911, the resin material to beformed into the resin package 914 leads through the orifice 911.Accordingly, it is inevitable that the substrate 910 be larger than theresin package 914. Such a structure impedes the semiconductorlight-emitting device 901 from being made smaller in size.

Further, in the case where the semiconductor light-emitting device 901is made in a smaller size, the bonding area between the resin package914 and the counterpart (substrate 910 in the case of semiconductorlight-emitting device 901) is also made smaller. Accordingly, thesubstrate 910 becomes more prone to separate from the resin package 914.This is another obstacle that impedes the reduction in size of thesemiconductor light-emitting device 901.

FIG. 18 depicts an existing display device (see e.g. Patent document 2).The display device 902 shown in FIG. 18 is what is known as a 7-segmenttype display device, in which seven LED chips 922 are bonded on asubstrate 921. The LED chips 922 and wires 923 are respectively placedin seven openings 926 formed on a reflector 925. The openings 926 areeach filled with light-transmissive resin 924 that covers the LED chip922.

In the manufacturing process of the display device 902, the resinmaterial has to be injected into the openings 926. However, this processrequires considerable time and labor, and hence constitutes a bottleneckfrom the viewpoint of production efficiency of the display device 902.Further, the openings 926 have to be made in a size that allows theresin material to be injected thereinto, for example a size thatprevents interference with an injection nozzle. Therefore, it has beendifficult to reduce the size of the display device 902, and to improvethe definition thereof.

CITATION LIST Patent Literature

Patent document 1: JP-A-2001-196641

Patent document 2: JP-A-2003-031854

SUMMARY OF INVENTION Technical Problem

The present invention has been proposed under the foregoing situation.It is therefore an object of the present invention to provide asemiconductor light-emitting device that can be manufactured in asmaller size, and also a method of manufacturing such a semiconductorlight-emitting device. Further, another object of the present inventionis to provide a display device that can be manufactured in a smallersize and at a lower cost.

Solution to Problem

A first aspect of the present invention provides a semiconductorlight-emitting device including a semiconductor light-emitting element,a first lead including a first main surface on which the semiconductorlight-emitting element is mounted, and a resin package covering thesemiconductor light-emitting element. The first main surface isroughened, and the first main surface and the resin package are held incontact with each other.

In a preferred embodiment of the present invention, the first mainsurface may include a plated layer, and the plated layer may be formedwith a rough surface.

In a preferred embodiment of the present invention, the plated layer maybe an Ag-plated layer.

In a preferred embodiment of the present invention, the first lead mayinclude a first mounting terminal face located on a side opposite to thefirst main surface and exposed from the resin package.

In a preferred embodiment of the present invention, the first lead mayinclude a plurality of first side faces extending in a direction inwhich the first main surface and the first mounting terminal face areseparated from each other, and at least a part of each of the first sidefaces may be covered with the resin package.

In a preferred embodiment of the present invention, the first lead mayinclude a first drawn-out portion extending from the first side face andincluding a leading end face exposed from the resin package.

In a preferred embodiment of the present invention, the first lead mayinclude a first buried surface oriented in the same direction as thefirst mounting terminal face and covered with the resin package.

In a preferred embodiment of the present invention, the semiconductorlight-emitting device may further include a wire including an endportion connected to the semiconductor light-emitting element, and asecond lead including a second main surface to which the other endportion of the wire is connected. The second main surface may beroughened.

In a preferred embodiment of the present invention, the second mainsurface may include a plated layer, and the plated layer may be formedwith a rough surface.

In a preferred embodiment of the present invention, the second lead mayinclude a second mounting terminal face located on a side opposite tothe second main surface and exposed from the resin package.

In a preferred embodiment of the present invention, the second lead mayinclude a plurality of second side faces extending in a direction inwhich the second main surface and the second mounting terminal face areseparated from each other, and at least a part of each of the secondside faces may be covered with the resin package.

In a preferred embodiment of the present invention, the second lead mayinclude a second drawn-out portion extending from the second side faceand including a leading end face exposed from the resin package.

In a preferred embodiment of the present invention, the second lead mayinclude a second buried surface oriented in the same direction as thesecond mounting terminal face and covered with the resin package.

In a preferred embodiment of the present invention, the resin packagemay include a fluorescent material that emits, upon being excited bylight from the semiconductor light-emitting element, light of awavelength different from a wavelength of the light from thesemiconductor light-emitting element.

In a preferred embodiment of the present invention, the resin packagemay include a transparent portion that covers the semiconductorlight-emitting element and transmits light from the element, and mayalso include an opaque portion located on the side opposite to thedirection in which the first main surface is oriented to the transparentportion.

In a preferred embodiment of the present invention, the opaque portionmay be formed of a white resin.

In a preferred embodiment of the present invention, the transparentportion may include a fluorescent material that emits, upon beingexcited by light from the semiconductor light-emitting element, light ofa wavelength different from a wavelength of the light from thesemiconductor light-emitting element.

A second aspect of the present invention provides a method ofmanufacturing a semiconductor light-emitting device. The methodcomprises: preparing a lead frame including a first lead and a secondlead, where the first lead includes a first main surface and the secondlead includes a second main surface oriented in the same direction asthe first main surface; roughening at least a part of each of the firstmain surface and the second main surface; mounting a semiconductorlight-emitting element on the first main surface; and forming a resinpackage covering the semiconductor light-emitting element and held incontact with the first main surface and the second main surface.

In a preferred embodiment of the present invention, the roughening ofthe surfaces may include plating the first main surface and the secondmain surface.

In a preferred embodiment of the present invention, the roughening ofthe surfaces may include shot-blasting the first main surface and thesecond main surface.

The foregoing arrangement contributes to the enhancing of the bondingstrength between the first and the second main surface and the resinpackage, because of the rough finish of the surfaces. Thus, the firstand the second main surfaces are prevented from separating from theresin package, which allows the semiconductor light-emitting device tobe made smaller in size.

A third aspect of the present invention provides a display devicecomprising: a semiconductor light-emitting device according to the firstaspect of the present invention; a base material including a mountingface on which the semiconductor light-emitting device is mounted; and areflector including at least one pair of reflecting surfaces opposingeach other with the semiconductor light-emitting device therebetween.

In a preferred embodiment of the present invention, the reflectingsurfaces may be inclined so as to increase a distance therebetween asproceeding away from the mounting face in a normal direction of themounting face.

In a preferred embodiment of the present invention, the reflector may beof a plate shape stacked on the base material, and may include sevenlinear openings arranged in a numeral 8, where the openings each areformed to penetrate through the reflector in a thickness direction, theopenings may each include one semiconductor light-emitting device, andeach of the openings may include an inner surface constituting thereflecting surface. In this embodiment, a 7-segment type display deviceis provided.

In a preferred embodiment of the present invention, the reflector may beof a plate shape stacked on the base material, and may include aplurality of openings arranged in a matrix pattern, where the openingseach are formed to penetrate through the reflector in a thicknessdirection, the openings may each include one semiconductorlight-emitting device, and each of the openings may include an innersurface constituting the reflecting surface. In this embodiment, a dotmatrix type display device is provided.

In a preferred embodiment of the present invention, the reflector may beformed of a white resin.

In a preferred embodiment of the present invention, the base materialmay be a printed circuit board.

The foregoing configuration eliminates the need to fill the spacebetween the pair of reflecting surfaces with a light-transmissive resin,after the semiconductor light-emitting device is mounted. Accordingly,the manufacturing process of the display device can be simplified andthe manufacturing cost thereof can be reduced. Further, it is notnecessary to connect a wire to the semiconductor light-emitting device.Therefore, there is no need to insert a capillary for bonding a wire inthe space between the pair of reflecting surfaces. In addition, it isnot necessary to insert a device, such as a nozzle, for filling thespace between the pair of reflecting surfaces with a light-transmissiveresin. Thus, the space between the pair of reflecting surfaces can besmall as long as it accommodates the semiconductor light-emittingdevice. Consequently, the display device can be manufactured in asmaller size.

The above and other features and advantages of the present inventionwill become more apparent through detailed description given below withreference to the accompanying drawings.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view showing an example of a semiconductorlight-emitting device according to the present invention.

FIG. 2 is a cross-sectional view taken along a line II-II in FIG. 1.

FIG. 3 is a bottom view of the semiconductor light-emitting device shownin FIG. 1.

FIG. 4 is a fragmentary plan view of a lead frame employed in an exampleof a manufacturing process of the semiconductor light-emitting deviceshown in FIG. 1.

FIG. 5 is a fragmentary plan view of the lead frame subjected to etchingin an example of a manufacturing process of the semiconductorlight-emitting device shown in FIG. 1.

FIG. 6 is a fragmentary cross-sectional view taken along a line VI-VI inFIG. 5.

FIG. 7 is a fragmentary plan view of the lead frame with LED chipsmounted thereon, in an example of a manufacturing process of thesemiconductor light-emitting device shown in FIG. 1.

FIG. 8 is a fragmentary plan view of the lead frame encapsulated in aresin package, in an example of a manufacturing process of thesemiconductor light-emitting device shown in FIG. 1.

FIG. 9 is a perspective view showing another example of a semiconductorlight-emitting device according to the present invention.

FIG. 10 is a cross-sectional view taken along a line X-X in FIG. 9.

FIG. 11 is a fragmentary cross-sectional view showing an opaque portionformed in an example of a manufacturing process of the semiconductorlight-emitting device shown in FIG. 9.

FIG. 12 is a perspective view showing an example of a display deviceincluding the semiconductor light-emitting device according to thepresent invention.

FIG. 13 is a plan view showing the display device shown in FIG. 12.

FIG. 14 is a cross-sectional view taken along a line XIV-XIV in FIG. 13.

FIG. 15 is a fragmentary plan view of another example of a displaydevice including the semiconductor light-emitting device according tothe present invention.

FIG. 16 is a fragmentary cross-sectional view taken along a line XVI-XVIin FIG. 15.

FIG. 17 is a plan view showing an example of a conventionalsemiconductor light-emitting device.

FIG. 18 is a cross-sectional view showing an example of a conventionaldisplay device.

DESCRIPTION OF EMBODIMENTS

Preferred embodiments of the present invention will be described belowwith reference to the accompanying drawings.

FIGS. 1 to 3 depict an example of a semiconductor light-emitting deviceaccording to an embodiment of the present invention. The semiconductorlight-emitting device 101 according to this embodiment includes a pairof leads 1, 2, a metal joint layer 3, an LED chip 4, and a resin package5. In FIG. 1, the metal joint layer 3 is not shown for the sake ofconvenience. The semiconductor light-emitting device 101 is configuredas a small and thin device, having dimensions of approximately 0.6 mm inlength, 0.3 mm in width, and 0.2 mm in thickness.

The pair of leads 1, 2 serve to support the LED chip 4 and supply powerthereto. The leads 1, 2 are formed of Cu or an alloy thereof, in athickness of slightly less than 0.1 mm. The lead 1 includes a mainsurface 11, four side faces 13, two buried surfaces 14, three drawn-outportions 15, and a mounting terminal 16. The lead 2 includes a mainsurface 21, four side faces 23, two buried surfaces 24, three drawn-outportions 25, and a mounting terminal 26.

The main surface 11 is a portion on which the LED chip 4 is to bedie-bonded, and has dimensions of approximately 0.27 mm×0.24 mm. Themain surface 21 is a portion on which a wire 6 is to be bonded, and hasdimensions of approximately 0.19 mm×0.24 mm. The main surface 11 and themain surface 21 are both covered with the resin package 5.

As shown in FIG. 2, the main surface 11 is plated with silver, and anAg-plated layer 12 is formed thereon. The surface of the Ag-plated layer12 is roughened and has higher surface roughness than the remainingportions of the lead 1. The main surface 21 is also plated with silver,and an Ag-plated layer 22 is formed thereon. The surface of theAg-plated layer 22 is roughened and has higher surface roughness thanthe remaining portions of the lead 2. Since the Ag-plated layers 12, 22have a rough surface, the respective portions of the main surfaces 11,21 covered with the Ag-plated layers 12, 22 present a rough surface.Examples of methods to roughen the surface of the Ag-plated layers 12,22 include selecting a plating process that provides a rough surface,and performing shot-blasting after the plating. The surface roughness ofthe Ag-plated layers 12, 22 may be approximately 1 μm. For example, thesurfaces may have an arithmetic surface roughness Ra of 0.08 to 0.20.The Ag-plated layer 12 has dimensions of approximately 0.25 mm×0.21 mm,and the Ag-plated layer 22 has dimensions of approximately 0.13 mm×0.2mm.

The mounting terminals 16, 26 are to be used for surface-mounting thesemiconductor light-emitting device 101 and, as shown in FIG. 2, formedof the respective portions of the leads 1, 2 extending in a directionopposite to the LED chip 4 and exposed from the resin package 5. In thisembodiment, the mounting terminals 16, 26 have dimensions ofapproximately 0.19 mm×0.27 mm.

The side faces 13, 23 are faces extending in a direction in which themain surfaces 11, 21 and the mounting terminals 16, 26 are separatedfrom each other, respectively. In this embodiment, nearly the entiretyof the side faces 13, 23 is covered with the resin package 5.

The drawn-out portions 15, 25 extend from the side faces 13, 23 and eachhave an end face exposed from the resin package 5. The drawn-outportions 15, 25 are formed, for example, by cutting a portion connectingbetween the pair of leads 1, 2 and a frame portion of a lead frame.

The buried surfaces 14, 24 correspond to the surfaces of partiallyscraped portions of the leads 1, 2, and oriented opposite to the mainsurface 11, 21. In this embodiment, the leads 1, 2 each include twoburied surfaces 14, 24. The base portion of each of the buried surfaces14, 24 is formed in a curved shape.

The metal joint layer 3 serves to couple the LED chip 4 and theAg-plated layer 12, and is composed of an alloy of Au and one of Sn, Si,and Ge. The metal joint layer 3 has a thickness of, for example, 1 μm orless.

The LED chip 4 is the light source of the semiconductor light-emittingdevice 101, and has a layered structure including, for example, ann-type semiconductor layer and a p-type semiconductor layer, and anactive layer interleaved therebetween. The LED chip 4 is, for example,capable of emitting blue light in the case of being constituted of anInGaN-based semiconductor, and has a size of approximately 0.1 mm squareand a thickness of approximately 50 μm. The upper face of the LED chip 4is connected to the main surface 21 through the wire 6. Here, the LEDchip 4 may be constituted of an AlGaNInP-based semiconductor, forexample.

The resin package 5 serves to protect the LED chip 4 and the wire 6. Theresin package 5 is formed of a resin that transmits the light from theLED chip 4, for example an epoxy resin. In the case where a fluorescentmaterial that emits yellow light upon being excited by blue light ismixed in the resin package 5, the semiconductor light-emitting device101 becomes capable of emitting white light. In this embodiment, theresin package 5 has dimensions of approximately 0.6 mm×0.3 mm in a planview, and a thickness of slightly less than 0.2 mm.

Referring now to FIGS. 4 to 8, an example of the manufacturing method ofthe semiconductor light-emitting device 101 will be described hereunder.

First, a lead frame 10 as shown in FIG. 4 is prepared. The lead frame 10includes a plurality of leads 1, 2 and frame portions 18 connectingbetween the leads 1, 2. The lead frame is formed of, for example, Cu oran alloy thereof in thickness of slightly less than 0.1 mm. The leadframe 10 may be formed by punching a metal plate of, for example, Cu oran alloy thereof.

Then an etching process is applied to the lead frame 10. The etching isapplied to a region of the lead frame 10 opposite to the main surface11, 21. The etching reduces the thickness of a part of the lead frame10, as shown in FIGS. 5 and 6, so that a plurality of the mountingterminals 16, 26 and a plurality of the buried surfaces 14, 24 areformed. Here, hatched portions in FIG. 5 correspond to the mountingterminals 16, 26 in a plan view.

Proceeding to FIG. 7, the lead frame 10 is plated. As a result, theAg-plated layers 12, 22 are formed on the lead frame 10. For thisplating process, it is preferable to select a method that is more likelyto form a relative rough surface on the Ag-plated layers 12, 22, so thatthe Ag-plated layers 12, 22 obtain a surface roughness of approximately1 μm. Alternatively, a shot-blasting process may be applied to theAg-plated layers 12, 22, to thereby roughen the surfaces of theAg-plated layers 12, 22.

Then the LED chip 4 is mounted on the main surface 11. To mount the LEDchip 4, the metal joint layer 3 is employed. To couple the LED chip 4 tothe main surface 11 with the metal joint layer 3, for example the LEDchip 4 is pressed against the Ag-plated layer 12 with the metal jointlayer 3 therebetween and the atmospheric temperature is raised to 200 to350° C., and then the LED chip 4 is ultrasonically caused to vibrate.Through such a process, the metal joint layer 3 forms a eutectic withboth of the Ag-plated layer 12 and the LED chip 4. Therefore, the LEDchip 4 is firmly fixed to the main surface 11. Then the LED chip 4 isconnected to the lead 2 with the wire 6.

Then as shown in FIG. 8, the resin package 50 is formed. To form theresin package 50, a die molding process is employed using, for example,a transparent epoxy resin material, or a mixture of the transparentepoxy resin material and a fluorescent material. The resin package 50covers nearly the entirety of the lead frame 10, all of the LED chips 4and wires 6. Thereafter, the lead frame 10 is cut along cutting lines55. Through the process described thus far, the semiconductorlight-emitting device 101 shown in FIGS. 1 to 3 can be obtained.

The semiconductor light-emitting device 101 provides the followingadvantageous effects.

According to this embodiment, the resin package 5 is in contact with themain surfaces 11, 21, which are rough surfaces. Such a configurationincreases the adhesion strength between the resin package 5 and theleads 1, 2. Therefore, the leads 1, 2 can be prevented from separatingfrom the resin package 5, which allows the semiconductor light-emittingdevice 101 to be manufactured in a smaller size.

The resin package 5 covers the side faces 13, 23 of the leads 1, 2.Accordingly, the resin package 5 and the leads 1, 2 are coupled witheach other via a larger joint area. In addition, the leads 1, 2 are heldby the resin package 5 via the side faces 13, 23. Such a configurationfurther assures the prevention of the separation of the leads 1, 2 fromthe resin package 5.

Further, the resin package 5 also holds the leads 1, 2 in the thicknessdirection, via the portions of the resin package 5 in contact with theburied surfaces 14, 24 and the main surfaces 11, 21. Such aconfiguration is quite effective to prevent the leads 1, 2 fromseparating from the resin package 5. In addition, the drawn-out portions15, 25 extending so as to expose the leading end face from the resinpackage 5 even further assures the prevention of the separation of theleads 1, 2.

The semiconductor light-emitting device 101 according to this embodimentis free from orifices about which some measures have to be taken toprevent leakage of the resin material in the forming process of theresin package 5. Therefore, the resin package 5 can be formed insubstantially the same size as the overall semiconductor light-emittingdevice 101. In other words, the semiconductor light-emitting device 101can be manufactured in a size substantially equal to the resin package 5having the minimum necessary size to properly protect the LED chip 4 andthe wire 6. Consequently, the reduction in size of the semiconductorlight-emitting device 101 can be achieved.

The resin package 5 surrounding the mounting terminals 16, 26 is formedof a material that has very low wettability with respect to solder.Accordingly, in the case of mounting the semiconductor light-emittingdevice 101 on a printed circuit board 7 having an interconnect pattern71 formed thereon as shown in FIG. 2, solder 74 is blocked by the resinpackage 5 and can barely protrude from the mounting terminals 16, 26.Therefore, when a plurality of the semiconductor light-emitting devices101 are mounted on the same printed circuit board 7, the solder 74 ofadjacent devices is kept from interfering with each other. Consequently,the semiconductor light-emitting devices 101 can be mounted in higherdensity.

The Ag-plated layers 12, 22 each constitute a reflecting surface havinga high reflectance. Accordingly, the light emitted from the LED chip 4toward the main surfaces 11, 21 is reflected, being barely absorbed.Such a configuration contributes to increasing the luminance of thesemiconductor light-emitting device 101. In the case where the LED chip4 emits blue light in particular, the Ag-plated layers 12, 22 aresuitable for reflecting the blue light. In addition, heat generated whenthe LED chip 4 emits the light can be efficiently released from the mainsurface 11 toward the printed circuit board 7, through the mountingterminal 16. This is advantageous for increasing the luminance of thesemiconductor light-emitting device 101 by supplying higher power.

The metal joint layer 3 enables the LED chip 4 and the Ag-plated layer12 to be coupled with each other in a eutectic state. As a result, theLED chip 4 can be firmly fixed to the main surface 11. Therefore, theLED chip 4 formed in a significantly small size can be properly fixed.Further, since the LED chip 4 can be bonded with a sufficient adhesionstrength, it is not necessary to apply a large amount of the metal jointlayer 3 that protrudes from the around the LED chip 4. Therefore, thelight from the LED chip 4 can be prevented from being absorbed by themetal joint layer 3. Such a configuration allows, therefore, theluminance of the semiconductor light-emitting device 101 to be furtherupgraded.

FIGS. 9 to 11 depict another embodiment of the present invention. Inthese drawings, the constituents same as or similar to those of theforegoing embodiment are given the same numeral.

FIGS. 9 and 10 depict another example of the semiconductorlight-emitting device according to the present invention. Thesemiconductor light-emitting device 102 according to this embodiment isdifferent from the semiconductor light-emitting device 101 in theconfiguration of the resin package 5.

In this embodiment, the resin package 5 includes a transparent portion51 and an opaque portion 52. The transparent portion 51 is formed of amaterial that transmits the light from the LED chip 4, for example atransparent epoxy resin, or a mixture of the transparent epoxy resin anda fluorescent material. The transparent portion 51 covers the LED chip4, and is in contact with the main surfaces 11, 21. The opaque portion52 is formed of a material that does not transmit the light from the LEDchip 4, such as a white resin. The opaque portion 52 is located lowerthan the main surfaces 11, 21, and covers the side faces 13, 23 and theburied surfaces 14, 24 of the leads 1, 2.

In the manufacturing method of the semiconductor light-emitting device102, the opaque portion 52 is formed on the lead frame 10 as shown inFIG. 11, for example with a white resin, after the lead frame 10 isprepared as shown in FIG. 4. The opaque portion 52 may be formed afterthe Ag-plated layers 12, 22 are formed. The above is followed by themounting of the LED chip 4, the bonding of the wire 6, and the formingof the transparent portion similar to the resin package 50 shown in FIG.8, and then the lead frame 10 is cut. The semiconductor light-emittingdevice 102 can thus be obtained.

In the semiconductor light-emitting device 102 thus configured, theportion between the leads 1, 2 and the periphery thereof are filled withthe opaque portion 52. Accordingly, the light from the LED chip 4 can beprevented from unduly leaking to the side of the mounting terminals 16,26. In addition, the opaque portion 52 formed of a white resin has arelatively high reflectance. Therefore, the luminance of thesemiconductor light-emitting device 102 can be increased.

The semiconductor light-emitting device according to the presentinvention is not limited to the foregoing embodiments. Specificconfigurations of the constituents of the semiconductor light-emittingdevice according to the present invention may be modified in variousmanners.

FIGS. 12 to 14 depict an example of a display device according to thepresent invention. The display device 201 according to this embodimentincludes the printed circuit board 7, seven semiconductor light-emittingdevices 101, and a reflector 8. The display device 201 is constituted aswhat is known as a 7-segment type display device capable of displayingnumerals and alphabets.

The printed circuit board 7 includes, for example, a resin layer and apatterned metal layer stacked thereon, and serves as the base of thedisplay device 201. In this embodiment, the printed circuit board 7 isformed in a slender rectangular shape. The interconnect pattern 71 and aplurality of terminals 72 are provided on the printed circuit board 7.The terminals 72 are used for incorporating the display device 201 in anelectronic apparatus and the like. The interconnect pattern 71 servesfor electrical connection between the terminals 72 and the semiconductorlight-emitting devices 101.

The semiconductor light-emitting device 101 is the light source of thedisplay device 201. In this embodiment, seven pieces of thesemiconductor light-emitting device 101 are employed, and mounted on theprinted circuit board 7.

The reflector 8 has a slender rectangular plate shape and is formed of,for example, a white resin in this embodiment. The reflector 8 includesseven openings 81. The openings 81 each have a slender hexagonal shapein a plan view. As shown in FIG. 13, the seven openings 81 are arrangedso as to form a numeral of 8 as a whole.

The openings 81 accommodate one each of the semiconductor light-emittingdevice 101. The inner wall of each opening 81 serves as a reflectingsurface 82. In this embodiment, each of the openings 81 includes sixreflecting surfaces 82. These reflecting surfaces 82 constitute threepairs of reflecting surfaces 82, each pair opposing each other acrossthe semiconductor light-emitting device 101. As shown in FIG. 14, eachpair of the reflecting surfaces 82 are inclined so as to increase thedistance therebetween toward a position more distant from the mountingface in a direction of the normal of the mounting face, on which thesemiconductor light-emitting device 101 is mounted.

The display device 201 provides the following advantageous effects.

The configuration of the display device 201 eliminates the need to fillthe openings 81 with a light-transmissive resin, after the semiconductorlight-emitting device is mounted. Accordingly, the manufacturing processof the display device 201 can be simplified and the manufacturing costthereof can also be reduced.

Further, it is not necessary to connect a wire to the semiconductorlight-emitting device 101. Therefore, there is no need to insert acapillary for bonding a wire in the opening 81. In addition, it is notnecessary to insert a device, such as a nozzle, for filling the opening81 with a light-transmissive resin. Thus, the opening 81 can be small aslong as it accommodates the semiconductor light-emitting device 101therein. In addition to the above, the semiconductor light-emittingdevice 101 is formed in a relatively small size as already described,and hence the footprint can be reduced when mounted on another device.Consequently, the display device 201 can be manufactured in a smallersize.

FIGS. 15 and 16 depict another example of the display device accordingto the present invention. The display device 202 according to thisembodiment is different from the foregoing embodiment in that the dotmatrix type display is adopted.

In the display device 202, the reflector 8 includes a multitude ofopenings 81. These openings 81 are arranged in a matrix pattern in aplan view. Each of the openings 81 may have, for example, a square shapein a plan view. Each of the openings 81 includes the semiconductorlight-emitting device 101. In other words, the display device 202includes a multitude of semiconductor light-emitting devices 101 mountedon the printed circuit board 7 in a matrix pattern.

The display device 202 can also be manufactured in a smaller size andthe manufacturing cost thereof can be reduced. In particular, since theopenings 81 can be formed in a smaller size, the multitude of openings81 can be arranged in a high density. Therefore, the display device 202can provide a higher-definition display.

The display device including the semiconductor light-emitting deviceaccording to the present invention is not limited to the foregoingembodiments. Specific configurations of the constituents of the displaydevice including the semiconductor light-emitting device according tothe present invention may be modified in various manners.

In place of the semiconductor light-emitting device 101, thesemiconductor light-emitting device 102 may be employed as the lightsource of the display devices 201, 202.

The invention claimed is:
 1. A semiconductor light-emitting devicecomprising: a semiconductor light-emitting element; a first leadincluding a first main surface; a plated layer covering a part of thefirst main surface; and a resin package covering the semiconductorlight-emitting element; wherein the plated layer has a roughenedportion, the first main surface and the resin package are held incontact with each other, the semiconductor light-emitting element ismounted on the roughened portion of the plated layer, and the first mainsurface has an exposed portion uncovered by the plated layer, and theroughened portion of the plated layer is higher in surface roughnessthan the exposed portion of the first main surface, wherein the firstlead having a first buried surface and a second buried surfacecorresponds to scrapped portions of the first lead, wherein the firstburied surface and the second buried surface are curved and covered bythe resin package, and wherein a bottom surface of the resin package islocated opposite the first main surface, and the bottom surface is incontact with ends of the first and second buried surfaces that arecurved and a portion of the first lead located between the bottomsurface of the resin package and a top surface of a printed circuitboard and the portion is exposed from the resin package.
 2. Thesemiconductor light-emitting device according to claim 1, wherein theplated layer is an Ag-plated layer.
 3. The semiconductor light-emittingdevice according to claim 1, wherein the first lead includes a firstmounting terminal face located on a side opposite to the first mainsurface and exposed from the resin package.
 4. The semiconductorlight-emitting device according to claim 3, wherein the first leadincludes a plurality of first side faces extending in a direction inwhich the first main surface and the first mounting terminal face areseparated from each other, and at least a part of each of the first sidefaces is covered with the resin package.
 5. The semiconductorlight-emitting device according to claim 4, wherein the first leadincludes a first drawn-out portion extending from one of the first sidefaces and provided with a leading end face exposed from the resinpackage.
 6. The semiconductor light-emitting device according to claim3, wherein the first buried surface is oriented in the same direction asthe first mounting terminal face and covered with the resin package. 7.The semiconductor light-emitting device according to claim 1, furthercomprising: a wire including a first end portion connected to thesemiconductor light-emitting element; and a second lead including asecond main surface to which a second end portion of the wire isconnected, wherein the second main surface has a roughened portion. 8.The semiconductor light-emitting device according to claim 7, whereinthe second main surface includes a plated layer that has the roughenedportion.
 9. The semiconductor light-emitting device according to claim7, wherein the second lead includes a second mounting terminal facelocated on a side opposite to the second main surface and exposed fromthe resin package.
 10. The semiconductor light-emitting device accordingto claim 9, wherein the second lead includes a plurality of second sidefaces extending in a direction in which the second main surface and thesecond mounting terminal face are separated from each other, and atleast a part of each of the second side faces is covered with the resinpackage.
 11. The semiconductor light-emitting device according to claim10, wherein the second lead includes a second drawn-out portionextending from one of the second side faces and provided with a leadingend face exposed from the resin package.
 12. The semiconductorlight-emitting device according to claim 9, wherein the second leadincludes a second buried surface oriented in the same direction as thesecond mounting terminal face and covered with the resin package. 13.The semiconductor light-emitting device according to claim 1, whereinthe resin package includes a fluorescent material that emits, upon beingexcited by light from the semiconductor light-emitting element, light ofa wavelength different from a wavelength of the light from thesemiconductor light-emitting element.
 14. The semiconductorlight-emitting device according to claim 1, wherein the resin packageincludes: a transparent portion that transmits light from thesemiconductor light-emitting element, the transparent portion coveringthe semiconductor light-emitting element; and an opaque portion locatedon the side opposite to the direction in which the first main surface isoriented to the transparent portion.
 15. The semiconductorlight-emitting device according to claim 14, wherein the opaque portionis formed of a white resin.
 16. The semiconductor light-emitting deviceaccording to claim 14, wherein the transparent portion includes afluorescent material that emits, upon being excited by light from thesemiconductor light-emitting element, light of a wavelength differentfrom a wavelength of the light from the semiconductor light-emittingelement.
 17. A display device comprising: at least one semiconductorlight-emitting device according to claim 1; a base material including amounting face on which the semiconductor light-emitting device ismounted; and a reflector including at least one pair of reflectingsurfaces opposing each other with the semiconductor light-emittingdevice therebetween.
 18. The display device according to claim 17,wherein the reflecting surfaces are inclined so as to increase adistance therebetween as proceeding away from the mounting face in anormal direction of the mounting face.
 19. The display device accordingto claim 17, constituted as a 7-segment display device, wherein thereflector is of a plate shape stacked on the base material and includesseven linear openings arranged to form a numeral 8, the openings eachpenetrating through the reflector in a thickness direction, the openingseach include one semiconductor light-emitting device, and each of theopenings includes an inner surface constituting the reflecting surface.20. The display device according to claim 17, constituted as a dotmatrix display device, wherein the reflector is of a plate shape stackedon the base material and includes a plurality of openings arranged in amatrix pattern, the openings each penetrating through the reflector in athickness direction, the openings each include one semiconductorlight-emitting device, and each of the openings includes an innersurface constituting the reflecting surface.
 21. The display deviceaccording to claim 17, wherein the reflector is formed of a white resin.22. The display device according to claim 17, wherein the base materialis a printed circuit board.